Combination Products: No Orphaned DHFs
Combination products succeed only when drug and device documentation move in
lockstep. Too often, the drug dossier flies ahead while the design history file
(DHF) drifts behind—setting the stage for inspection findings.
This playbook keeps drug and device teams aligned. You will create an integrated
plan, maintain DHF checklists, synchronize risk files, and share governance so
nothing falls through the cracks.
Why drug-device alignment matters
- Regulatory confidence: Agencies expect cohesive evidence that drug, device,
and combination perform safely together.
- Inspection readiness: Auditors review DHF, design controls, and quality
system records alongside drug submissions.
- Patient safety: Integrated risk management ensures user needs and design
mitigations align with clinical outcomes.
- Speed to market: Coordinated timelines avoid last-minute scrambles to fill
DHF gaps before submission or approval.
Step 1: Build an integrated master plan
- Combine clinical, CMC, design control, human factors, and regulatory milestones
into one plan.
- Highlight dependencies (e.g., device verification completion before pivotal
clinical batches).
- Assign owners for each deliverable from drug and device teams.
- Use shared project management tools so status updates stay synchronized.
Step 2: Maintain comprehensive DHF checklists
- Detail required artifacts: design inputs, design outputs, verification reports,
risk analyses, usability studies, manufacturing controls, change records.
- Link each item to the integrated plan, recording status and storage location.
- Track progress in the same RIM or QMS used for drug submissions to prevent
siloed information.
- Conduct periodic DHF health checks to confirm completeness and traceability.
Step 3: Synchronize risk management files
- Align device risk management (ISO 14971) with drug safety assessments.
- Ensure combination-product risk files cross-reference device FMEAs, human
factors studies, and post-market surveillance data.
- Document mitigation strategies and verification/validation evidence in both
DHF and regulatory dossiers.
- Review risk files in joint meetings to keep messaging consistent across teams
and regulators.
Step 4: Integrate change control and lifecycle management
- Use unified change-control processes so device modifications trigger drug
assessments and vice versa.
- Update labeling, IFUs, and training materials in sync with device changes.
- Maintain merged post-market surveillance summaries covering complaints, device
history records, and pharmacovigilance data.
Step 5: Govern together and document evidence
- Establish joint governance forums with Regulatory, QA, device engineering,
clinical, and manufacturing.
- Review metrics, open risks, and submission readiness at each meeting.
- Capture minutes, actions, and decisions in controlled repositories accessible to
both teams.
- Train cross-functional leaders on combination regulatory pathways (EMA, FDA,
MDR) so they anticipate documentation needs.
Metrics that signal success
- On-time completion of DHF milestones versus plan.
- Number of combination-product risks open versus mitigated.
- Audit or inspection findings related to DHF alignment.
- Time to close change controls affecting both drug and device components.
45-day roadmap
between drug and device timelines, and collect existing DHF status reports.
device engineering, regulatory, and quality.
systems, and schedule joint risk reviews.
gaps before upcoming submissions.
Frequently asked questions
- Who leads combination oversight? Shared ownership between Regulatory and QA
with device SMEs and drug development leads actively involved.
- How do we store DHF artifacts? Use validated QMS or document control systems
with cross-functional access. Avoid personal drives or siloed tools.
- What about contract device partners? Include them in planning, require DHF
documentation, and integrate their change control with yours.
- How do we handle differing regulatory pathways? Map requirements for FDA,
EMA, and MDR early; tailor submissions while maintaining a core evidence set.
Sustain the win
Hold joint governance meetings monthly, refresh checklists after inspections, and
rotate leadership roles between drug and device teams. Celebrate submissions
where aligned evidence impressed regulators. When DHFs never go orphaned, your
combination product launches stay smooth.