Assyro AI
US FDAUnited StatesALApproval Letter

Approval Letter Other 212045 (Jan 1, 2021)

Issued January 1, 2021

Issued

January 1, 2021

Application

Other • 212045

Review center

Other

Stage

Final Decision

Letter type

Approval Letter

Product may be marketed.

Summary

This is a Complete Response letter from the FDA to Hikma Pharmaceuticals USA Inc. regarding their New Drug Application (NDA) for naloxone nasal spray, 8 mg. The FDA has determined that the application cannot be approved in its present form due to various deficiencies identified in product quality, manufacturing, and device-related aspects.

Key points

  • Clarify discrepancies in maximum daily doses (MDD) used for calculating analytical evaluation thresholds (AETs) in extractables studies and provide revised AETs with the correct MDD.
  • Provide information regarding the profile of extractables that was stated to be contained but could not be located.
  • Re-run leachables studies in the inverted position or justify why the horizontal position is the worst-case scenario for leachable determination, as the current design for leachables testing is not agreed upon.
  • Clarify discrepancies in AETs used for leachables studies compared to extractables studies and provide a revised AET based on a specified SCT.
  • Tighten the acceptance criterion for 'Total Impurities' in the release and stability specification based on data trend.
  • Include the acceptance criterion for the potential degradation impurity in both release and stability specification as per ICH Q3B, or provide sufficient batch data to show its absence with validated methods.
  • Demonstrate that the analytical method can detect a specific impurity and that it is absent in the drug product, given its control in the vendor's Certificate of Analysis (COA) for dehydrated ethyl alcohol.
  • Provide forced degradation studies for CH.0103: Assay and Identification of Naloxone in Naloxone Nasal Spray, 8 mg/Spray.

Cited reasons

  • Discrepancies in Analytical Evaluation Thresholds (AETs) for Extractables Studies
  • Inadequate Design and Execution of Leachable Studies
  • Acceptance Criterion for 'Total Impurities' Too Wide
  • Lack of Control for Potential Degradation Impurity
  • Insufficient Demonstration of Analytical Method for Impurity
  • Incomplete Method Validation Reports
  • Insufficient Structural Assignment for Impurity
  • Missing Design and Materials for Primary Container Labels

Recommended actions

  • Clarify discrepancies in maximum daily doses (MDD) used for calculating analytical evaluation thresholds (AETs) in extractables studies and provide revised AETs with the correct MDD.
  • Provide information regarding the profile of extractables that was stated to be contained but could not be located.
  • Re-run leachables studies in the inverted position or justify why the horizontal position is the worst-case scenario for leachable determination, as the current design for leachables testing is not agreed upon.
  • Clarify discrepancies in AETs used for leachables studies compared to extractables studies and provide a revised AET based on a specified SCT.
  • Tighten the acceptance criterion for 'Total Impurities' in the release and stability specification based on data trend.
  • Include the acceptance criterion for the potential degradation impurity in both release and stability specification as per ICH Q3B, or provide sufficient batch data to show its absence with validated methods.
  • Demonstrate that the analytical method can detect a specific impurity and that it is absent in the drug product, given its control in the vendor's Certificate of Analysis (COA) for dehydrated ethyl alcohol.
  • Provide forced degradation studies for CH.0103: Assay and Identification of Naloxone in Naloxone Nasal Spray, 8 mg/Spray.

Deficiency summary

The application received a Complete Response due to significant deficiencies in product quality (extractables/leachables, impurity control, method validation, structural assignment), manufacturing process controls, and device-related reliability testing and quality system procedures. A critical manufacturing facility inspection could not be completed.

Findings

Discrepancies in Analytical Evaluation Thresholds (AETs) for Extractables Studies

Severity: major

Different maximum daily doses (MDD) were used to calculate AETs for extractables studies, leading to inconsistencies.

Recommended response: Clarify discrepancies and provide revised AETs with the correct MDD.

Inadequate Design and Execution of Leachable Studies

Severity: major

The design for leachables testing (ICH Q1D concept) was not agreed upon, potential secondary leachables were not fully addressed, and stability studies were not conducted in the worst-case (inverted) position for stopper/drug product contact. Also, AETs for leachables were inconsistent and reporting limits were too high.

Recommended response: Follow full stability protocol for leachable trend, re-run leachables studies in inverted position or justify, clarify AET discrepancies and provide revised AET.

Cited: ICH Q1D

Acceptance Criterion for 'Total Impurities' Too Wide

Severity: major

The acceptance criterion for 'Total Impurities' in release and stability specifications is too wide.

Recommended response: Tighten the acceptance criterion based on data trend.

Lack of Control for Potential Degradation Impurity

Severity: major

The potential degradation impurity is not included in both release and stability specifications as per ICH Q3B.

Recommended response: Include acceptance criterion for the impurity in specifications or provide batch data showing its absence with validated methods.

Cited: ICH Q3B

Insufficient Demonstration of Analytical Method for Impurity

Severity: minor

While an impurity is controlled in the vendor's COA, the analytical method's ability to detect it and its absence in the drug product has not been demonstrated.

Recommended response: Demonstrate analytical method can detect the impurity and that it is absent in the drug product.

Incomplete Method Validation Reports

Severity: major

Forced degradation studies for assay/identification are missing, system suitability requirements are missing for several methods, and a complete method validation report for a specific impurity is missing. Details for a referenced report are also needed.

Recommended response: Provide forced degradation studies, system suitability requirements, complete method validation reports, and details for referenced reports.

Insufficient Structural Assignment for Impurity

Severity: major

The structural assignment for an impurity is based on an unclear signal, and direct spectroscopic evidence is lacking, especially since a reference standard is unavailable.

Recommended response: Clarify signal source, provide direct spectroscopic evidence, or list as a specified unknown impurity with RRT.

Missing Design and Materials for Primary Container Labels

Severity: minor

The design and materials of construction for the labels used on the primary container are not provided.

Recommended response: Provide the design and materials of construction for the labels.

Missing Vendor Certificate of Analysis (COA) for Vial

Severity: minor

The vendor COA for the vial is not provided.

Recommended response: Provide the vendor COA for the vial.

Insufficient Justification for Wide pH Range in Specifications

Severity: major

A wider pH range was adopted for release and stability specifications despite stability study results showing optimum impurity profile at a narrower range.

Recommended response: Justify the wider pH ranges with data or revise the pH specification.

Revision Required for Proposed Commercial Batch Record

Severity: major

The proposed commercial batch record in 3.2.P.3.3 needs revision.

Recommended response: Revise the proposed commercial batch record.

Missing Leachable and Extractable Data for Manufacturing Process Contact Materials

Severity: critical

Leachable and extractable studies results are missing for all product-contact materials used in the manufacturing process, and compliance with ASTM standards and pertinent CFR sections for indirect food additives is not demonstrated.

Recommended response: Provide leachable and extractable data for all formulation contacting components, confirm ASTM compliance, and provide a statement of compliance to pertinent CFR sections.

Cited: ASTM standards, pertinent CFR sections for indirect food additives

Regulatory context

Submission stage
final decision
Regulatory pathway
NDA 505(b)(2)

Impact

Impact score
0.95
Estimated delay
270 days
Estimated rework cost
$0
Subsequent action
resubmission

Strategic insights

The primary themes are extensive CMC and manufacturing quality control issues, including extractables/leachables, impurity specifications, analytical method validation, and process controls. Additionally, deficiencies in device reliability testing and CAPA procedures, coupled with an uncompleted facility inspection, contributed to the non-approval.

Regulatory change impact: Pending sponsor mitigation plan

Approval likelihood after response: 5%

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